 |
|
 |
About Us
Incepted in year 2000, Sajjan
precision has been in the forefront of metal casting industry, offering
a wide range of quality alloy metal casting components & CNC turned parts in
different grades. We specialize in precision investment
castings, alloy metal precision castings, alloy metal investment castings, stainless steel castings and heat resistance castings.
We are committed to achieve complete customer satisfaction by rendering
best quality products and maintaining high business standards with
integrity. Our company has been awarded with ISO 9001:2000 certification
for following a well defined quality management system.
Utilizing latest CNC machinery, we can cast configurations that cannot
be achieved by conventional manufacturing methods. Our casting process
produces components with tight tolerance and cast surfaces of micro
inches in a wide variety of sizes.
We also offer prototyping services based on the drawings and
specifications provided by the clients. All the products are tested in
our in-house laboratory to ensure international standards of quality and
performance.
With an emphasis on Customer Relations and Quality Control, we are
committed to provide precision cast components while lowering cost,
increasing design flexibility and minimizing lead times.
Why Us
Some of the factors that have
consistently fueled our growth and have made us the most preferred
business partners are:
- High quality cast components
- Competitive pricing
- Custom parts made as per drawings/samples
- ISO 9001:2000 certification
- Latest CNC technology & highly qualified and experienced
engineers
- Assistance with design & development, to help reduce your
costs
- Prototyping Service
- Delivery options to suit your needs to reduce your stockholding
costs
- Located in Ludhiana,near Delhi, with excellent access to
transport links
- High level of customer support and communication
Grades Manufactured
We can offer cast components in
different grades of alloys for heavy duty or lightweight applications in
different industries. The grades of material also depend upon the
process of the investment castings. We specialize in casting variety of
alloys by using Precision
Investment Casting, Stainless
Steel Casting & Heat
Resistance Casting Process.
Industries Served
We specialize in manufacturing
quality cast components in different shapes and designs for application
in diverse industries across the globe. Based on the requirement of the
clients, our engineers provide best solutions by adopting most
appropriate casting method viz.
Precision
Investment Casting,
Stainless Steel
Casting & Heat
Resistance Casting.
Quality
Every Product in SPC is tested with
care by our well equipped laboratory. These tests are normal standard
procedure and are performed by qualified personnel in order to follow
the technical delivery conditions and the international standards. We
can perform the following final tests.
- Inward raw material analysis by Hand held portable Spectrometer
- Chemical Analysis by Lab model Spectrometer imported from Germany
for all the heats
- Dimensional Inspection by Digital Vernier callipers, Height
Gauges, Slip Gauges and CMM
- Roughness Test
- Radiography Testing
- Mechanical Testing, UTS, YS
- Ultrasonic Testing
- Liquid Penetrant Testing
- Magnetic Particle Inspection
- Metallography Inverted Microscope for Micro Structure with image
analyser
- Digital PH Metre for Checking Ph value of ceramic slurry
Investment Casting Process
Wax Pattern Shop :
Centrally air-conditioned well equipped Wax Pattern Shop, with Fully
Automatic and Semi-Automatic Wax Injection Presses.
Shell Room :
Centrally air-conditioned and humidity controlled Shell Room with
modern equipment for building strong shells using Colloidal Silica.
Tool Design, Pattern and Tool Manufacturing :
Patterns and Toolings are designed and manufactured In-house by using
latest CAD/CAM Softwares. We have in-house Pattern Manufacturing and Die
manufacturing shops where patterns and toolings are made by using VMC
and CNC machines in shortest lead times.
Melting Shop :
All the melting is done in 4 Medium Frequency Induction Furnaces
ranging from 150 kg to 1500 kg. This enables us to manufacture cast part
ranging from 9 grams to 1200 kg single piece. We have an advanced
manufacturing facility with Portable as well as lab grade Spectrometer
Imported from Germany and USA respectively.
Moulding :
Moulding is done on fast loop moulding lines supported by Hydraulic
Compaction tables, Automatic Moulding machines along with 45 ton
capacity Sand Plant and PLC controlled mixers which take care of the
sand compositions.
Fettling :
Pencil Hand Grinders to Heavy Swing Frame Grinders with facilities for
welding AC and DC with pre-heating arrangement; Air Arc Gouging and
Sand/Shot Blasting facilities. Hydraulic Press for straightening of
castings. The precisions castings are thoroughly cleaned by shot
blasting or Sand blasting. The cleaned parts undergo Visual and
dimension inspection before heat treatment and further processes. After
Heat treatment the parts are blasted with appropriate media and are
pickled & passivated.
Heat Treatment :
A battery of Atmosphere controlled furnaces, Muffle Furnaces, for a
variety of heat treatment operations like Normalising, Annealing, Stress
Relieving, Solutionising, Hardening, Case Hardening, Tempering.
Machining :
Castings are machined as per customer specifications on Conventional
machines as well as CNC Turning and Vertical Machining centres in house.
After machining the parts are inspected by Qualified Inspectors as per
the QAP and then sent to dispatch section for packing.
Standards Room :
We have fully equipped standards room with zero grade surface plates,
Digital Vernier Calipers, Micro meters, Height Gauges, Slip Gauges, Bore
Gauges and other instruments with least count of 1 Micron.
Preventive Maintenance Plans :
We have preventive maintenance schedule for all the equipments in the
plant. This has lead to nil breakdowns and production hing.
Standby Power :
We have Silent Diesel Generator sets 1200 kva for Back up Power and
smooth uninterrupted operations. You can rest assure that there will be
virtually no delay due to power supply.
Corporate Social
Responsibility
We endeavor to make a valuable
contribution to the society by supporting special education programs for
underprivileged children. Our focus is providing young people
opportunities to realize their potentials and bring positive a change
through education. For the mission, we have taken responsibility of
educating 20 children, who cannot bear their expenses. The educational
program is an ongoing process marked by new names in the list every
year.
Environmental Concern
We are one of the few companies with
proactive approach to conserve environment. All our processes conform to
the international standards as in accord to the environment laws.
Keeping this very important environment friendly attitude and human
welfare into consideration, we have our own process comprising of
primary, secondary and tertiary treatments. All liquid and solid wastes
are disposed off in an environmentally and legally acceptable manner. We
believe in maintaining a clean and green surrounding to make world a
happier place to live in.
|
 |